A precision power tool for spraying a wide variety of
materials is this airless sprayer. Carefully read and adhere to this
instruction manual for safe use, maintenance, and maintenance procedures. Both
a stand model (0532000) and a cart model (0532001) are available for this
pump.
Different Methods for Flat Tips
Use the following method for the precision of flat tips.
Changing the Gears
1. Unplug the sprayer and carry out the Pressure Relief
Procedure.
2. Take out the four screws that secure the motor cover.
Take off the engine cover.
3. Disconnect the two wires (black and red) that come from
the circuit board on the back of the motor. From the motor housing, remove the
ground wire.
4. Remove the motor baffle from the motor's back.
5. Take out the four motor mounting screws by loosening
them.
6. Take off the pump housing and remove the motor.
7. Check for damage or excessive wear on the motor's
armature gear near the end. Replace the complete motor if this gear is
completely worn out.
8. Take off and check the second stage gear for wear or
damage. If needed, replace.
9. The pump housing needs to be cleared of any debris
brought on by damaged gears if the armature gear or second-stage gear is
damaged.
10. Follow the previous instructions to reassemble the pump.
Changing the Transducer/Pressure Switch
1. Unplug the sprayer and carry out the Pressure Relief
Procedure.
2. Take out the screw holding the pressure control knob to
the pressure control knob (3)'s bottom. Take off the knob.
3. Take out the three front cover screws by loosening them.
Turn the front cover off.
4. Take off the pressure switch's side screw.
From the pressure switch's top, remove the bottom of the
pressure control knob.
5. Take off the top of the transducer and remove the
pressure switch assembly.
6. Unplug the wire connector from the pressure switch.
7. Verify the continuity of the pressure switch at the
connector. Replace the faulty switch assembly with a new pressure switch
assembly.
8. Check if paint is present on the transducer. In the event
of pain, swap out the transducer. Go to the following step 9 if there isn't any
paint.
a. Loosen and remove the transducer assembly by using a
wrench on the transducer's hex head.
a. Coat the transducer O-ring with a thick layer of oil.
Torque the transducer assembly to 70–75 in. lbs. after
reinstalling it.
9. Attach the pressure switch wires again (see the
electrical schematic in this manual's Parts List section).
10. Reposition the pressure switch assembly onto the
transducer until the hex head of the transducer is where it bottoms out.
11. Put the screw back into the pressure switch's side.
12. Refer to the next page, "Resetting the Pressure
Switch Timing."
Changing the Spray or Prime Valve
Using the PRIME/SPRAY valve replacement for flat tips, carry out the following steps.
1. Extrude the groove pin from the handle of the valve.
2. Take off the cam base and the valve handle.
3. Loosen and take out the valve housing assembly with a
wrench.
4. Insert the new valve housing assembly into the pump block
after ensuring that the gasket is securely in place. Utilizing a wrench,
tighten firmly.
5. Lay the valve housing assembly on top of the cam base.
Line up the cam with the pump block and lubricate the cam
base.
6. Align the valve handle (2)'s hole with the valve stem's
hole.
7. To lock the valve handle in place, insert the groove pin
through the valve stem and into the valve handle. swapping out the prime or
spray Switch
Repacking and Disassembling the Fluid Section
1. Turn the pump shaft until the piston is positioned in the
top dead center. The yoke can be moved to accomplish this.
2. Take off the washer and yoke screw that holds the Dowel
pin in place. The yoke and piston are joined via the dowel pin.
3. Extract the dowel pin with pliers.
4 Applying pressure on the piston close to the yoke will
remove the piston assembly.
5. Using an adjustable wrench, unscrew and take out the
upper bushing.
6. Using a flathead screwdriver or punch, remove the worn
seals.
Pressing against the side of the seal and popping it out
will remove the higher packing (20) from the top and the lower packing (21)
from the bottom. Make sure not to damage the housing that contains the seals.
7. Tidy up the space where the replacement packings are to
be placed.
Assembly Again
1. Install the upper packing into the top of the pump
housing with the raised lip facing down after sliding it off the grey
sizing/insertion tool (in the direction of the tip). To be used in step 6, keep
the upper packing sizing/insertion tool.
2. Using an adjustable wrench, insert the upper bushing into
the top of the housing and tighten to a torque of 300–360 in-lbs.
The upper packing will be forced into the proper position as
a result.
3. To make the pump lie on its back, tilt it rearward.
Take off the red preform tool and lower the packing's
plastic wrap.
Conclusion
The motor cover has an ON/OFF switch. You need to unplug all
of the cables from the switch's back to fully remove the motor cover. Before
disconnecting, take note of the wires' positions. A Titan Authorized Service
Center is advised to carry out the ensuing operation. A Titan Authorized
Service Center is advised to carry out the ensuing operation.
The pressure switch and/or transducer may need to be
replaced if the sprayer loses all ability to change the pressure or if the
paint is leaking from the front of the sprayer.
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